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JG-510CM
JG-510CM
JG-510CM

JG-510CM


Different image acquisition systems—such as a microscope, CCD camera, or laser—can be freely selected and used in combination according to the type of workpiece being measured.
Controller: FANUC 31i-B Controller.
Precision complex-profile grinding can be performed on the same machine.
Simultaneous 4-axis control: X, Y, Z, and CS.
Vertical grinding function with intuitive operation.
Automatic power-on diagnostics with full abnormality detection.
Panel control for adjusting grinding head power output.
Machining travel: 500 × 300 × 100 mm (X, Y, Z).
Maximum load: 300 kg.
Maximum feed rate: 10,000 mm/min (X, Y, Z).
Resolution: XYZ axes: 0.01 μm.
Positioning accuracy (X, Y axes): JG-510CM: ±0.0015 mm.
Planetary grinding roundness: ≤ 0.0025 mm.
Z-axis uses a linear motor for high-speed, high-precision power transmission.
12 infeed axis setting groups.

Slide table working range
Travel range
Workbench movement (left and right)500 mm (19.7") 
Slide movement (forward/backward)300 mm (11.8") 
Grinding head movement (up and down)100 mm (3.9") 
Spindle movement (up and down)340 mm (13.4") 
Maximum feed rate
X, Y Axis10 m/min 
Z Axis24 m/min 
Resolution
X, Y Axis0.05 μm 
Z Axis0.05 μm 
Cs Axis0.001 deg 
Positioning accuracy
X, Y Axis±0.0015 mm 
Position Detector
X, Y AxisLinear encoder 
Z AxisLinear encoder 
Cs AxisMagnetic sensor 
Workbench
Work area (length x width)700×340 mm (27.6"×13.4") 
Maximum load300 kg 
Number of T-slots4 
T-slot shape14 mm (Width) 

Machine Overview

  • Ideal for high-precision planar contour and round hole processing; the preferred choice for Jig Grinders produced by our company.
  • Functions similar to a grinder but with stricter requirements for table positioning and spindle accuracy (far superior to manual milling machines or lathes). It is a powerful tool for the mold industry in making jigs or grinding holes.
  • During operation, the spindle rotates at high speed, and spindles can be changed according to different processing speeds.
  • Electric and pneumatic grinding heads are available and can be paired for smoother processing.
  • The spindle speed can be adjusted according to the appropriate feed rate.
  • Standard X, Y working platform; axes can be moved manually using a handwheel with 0.0001 scale graduations.
  • The machine head uses linear motors and a granite structure to improve stability.
  • The spindle rotates at various speeds and positions/grinds holes with an accuracy of 0.0001.
  • Precise positioning elevates work efficiency to a higher level, which is a key element in precision machining.

Machine Features

  • Controller: FANUC 31i-B Controller.
  • Realizes precision contour grinding on the same machine.
  • Simultaneous control of 4 axes (X, Y, Z, CS).
  • Intuitive control for vertical grinding function.
  • Full automatic anomaly detection upon startup diagnosis.
  • Panel-controlled grinding head power output.
  • Travel: 500 x 300 x 100 mm (X, Y, Z).
  • Max. Loading: 300 kg.
  • Max. Feed Rate: 10000 mm/min (X & Y & Z).
  • Resolution: XYZ axes: 0.01um.
  • Positioning Accuracy (X, Y axis): JG-510CM: +/- 0.0015 mm.
  • Planetary Grinding Roundness ≦ 0.0025 mm.
  • Z-axis driven by linear motor for high-speed, high-precision power transmission.
  • 12 sets of feed axis settings.
Machining Application

Machining Application

Rotary Dresser

Rotary Dresser

Hydraulic Unit & Mist Collector

Hydraulic Unit & Mist Collector

Machine Video

Download Video Request Password

Grinding Process Example

=SKD11 HRC 62° MaterialRoughingFinishing
Grinding Wheel( CBN#150 )( CBN#150 )
Wheel Speed (rpm)40,000 rpm40,000 rpm
Stock Allowance0.2 mm0.015 mm
Feed Rate40 mm/min20 mm/min
Depth of Cut0.1 mm0.005 mm
Machining TimeApprox. 12 minsApprox. 20 mins
Process Chart
Sample 1
Sample 2

Grinding Process Diagram

Diagram

Grinding Sample Reference

Sample 1
Sample 2
Sample 3

Specifications

Slide Working Range

Travel Range
Table Travel (Left/Right)500 mm (19.7" )
Slide Travel (Front/Back)300 mm (11.8" )
Grinding Head Travel (Up/Down)100 mm (3.9" )
Spindle Travel (Up/Down)340 mm (13.4" )
Maximum feed rate
X, Y Axis10 m/min
Z Axis24 m/min
Resolution
X, Y Axis0.05 um
Z Axis0.05 um
Cs Axis0.001 deg
Positioning accuracy
X, Y Axis±0.0015 mm
Position Detector
X, Y AxisLinear encoder
Z AxisLinear encoder
Cs AxisMagnetic sensor
Workbench
Work area (length x width)700x340 mm (27.6"x13.4")
Maximum load300 kg
Number of T-slots4
T-slot shape14 mm (Width)

Grinding Head Working Range

Grinding Head Spindle Speed
Electric Grinding Head Speed40,000 rpm
Grinding head weight11.5 kg
Maximum diameter of grinding wheelØ3~Ø55 mm
Pneumatic High-Speed Head60,000 rpm
Grinding head weight11.5 kg
Maximum diameter of grinding wheelØ1~Ø10 mm
Planetary rotation speed5~200rpm
Grinding diameter1~100 mm (0.04"~3.9")
SleeveØ3, Ø6, Ø10, Ø12 mm
Minimum feed rate of the feed axis (U-axis)0.001mm
Maximum travel distance30 mm (1.18")
Motor
X Axis3.2 KW
Y Axis2 x3.2 KW
W Axis1.6 KW(8 Nm)
Z Axis2 x 2.4 KW
Cs Axis2.2 KW(4.77 Nm)
U Axis1.2 Nm
External dimensions and weight
Length3400 mm
Weight3150 mm
Height(Maximum)2900 mm
Height(Minimum)2700 mm
Weight5500 kg
Power require
Voltage220v ± 10%
Maximum power consumption20 KW
Air pressure7 kg / cm2
Maximum consumption flow rate420 nl / min
Numerical controller function
Numerical controllerFanuc 31i-B
Number of control axes4 axes
Maximum expandable number of control axes26 axes
Cs contour control1 axes
Vertical grinding functionBuilding in
Minimum setting unit0.0001 mm / 0.0001 deg
Maximum travel± 9999.9999 mm / ± 9999.9999 deg
Rapid displacement20 m / min
Rapid displacement controlF0, 25, 50, 100%
Feed rate unitmm / min
Handwheel feed4 axes
Handwheel feed ratex1, x10, x100, x1000
Program code (automatic identification)EIA / ISO
Program storage length640 m
Coaxiality inspectionHorizontal and vertical parity

Standard peripheral equipment style sheet

StyleListStyleList
1. S75 Miniature Jack411. One-way pressure plate 12x65L4
2. S95 Miniature Jack412. One-way pressure plate 12x80L4
3. S125 Miniature Jack413. One-way pressure plate 12x100L4
4. T-screw M12x50L414. Scale support frame1
5. T-screw M12x75L415. Cutting fluid filtration + oil mist recovery1 set
6. T-screw M12x100L416. Electric motor oil injection machine1
7. T-screw M12x125L417. Circulating water cooler1 set
8. T-screw M12x150L418. CBN casting rod1 set
9. Flange nut M12419. Hearing aids1
10. Maintenance tools120. Ring gauge1

Machine Overview

  • Ideal for high-precision profile and round hole grinding of jigs produced by our company.
  • Functions similarly to a grinder but demands superior positioning and spindle accuracy (far exceeding manual milling or turning), making it a powerful tool for mold making and hole grinding.
  • During operation, the spindle rotates at high speed and can be changed according to different processing speeds.
  • Both electric and pneumatic grinding heads are available and can be combined for smoother processing.
  • The spindle speed can be adjusted according to the appropriate feed rate.
  • Standard X and Y working platforms; axes can be moved manually via handwheel with 0.0001 scale.
  • The machine head utilizes a linear motor drive and granite structure to enhance stability.
  • The spindle rotates at variable speeds. Holes are positioned and ground with 0.0001 accuracy.
  • Precise positioning elevates work efficiency to a higher level; these are key elements in precision machining.

Specifications

Slide Table Working Range

Travel range
Workbench movement (left and right)500 mm (19.7" )
Slide movement (forward/backward)300 mm (11.8" )
Grinding head movement (up and down)100 mm (3.9" )
Spindle movement (up and down)340 mm (13.4" )
Maximum feed rate
X, Y Axis10 m/min
Z Axis24 m/min
Resolution
X, Y Axis0.05 um
Z Axis0.05 um
Cs Axis0.001 deg
Positioning accuracy
X, Y Axis±0.0015 mm
Position Detector
X, Y AxisLinear encoder
Z AxisLinear encoder
Cs AxisMagnetic sensor
Workbench
Work area (length x width)700x340 mm (27.6"x13.4")
Maximum load300 kg
Number of T-slots4
T-slot shape14 mm (Width)

Grinding Head Working Range

Grinding head spindle speed
Electric grinding head speed40000 rpm
Grinding head weight11.5 kg
Maximum diameter of grinding wheelØ3~Ø55 mm
Pneumatic high-speed grinding head60000 rpm
Grinding head weight11.5 kg
Maximum diameter of grinding wheelØ1~Ø10 mm
Planetary rotation speed5~200 rpm
Grinding diameter1~100 mm (0.04"~3.9")
SleeveØ3, Ø6, Ø10, Ø12 mm
Minimum feed rate of the feed axis (U-axis)0.001 mm
Maximum travel distance30 mm (1.18")
Motor
X Axis3.2 KW
Y Axis2 x 3.2 KW
W Axis1.6 KW (8 Nm)
Z Axis2 x 2.4 KW
Cs Axis2.2 KW (4.77 Nm)
U Axis1.2 Nm
External dimensions and weight
Length3400 mm
Width3150 mm
Height (Maximum)2900 mm
Height (Minimum)2700 mm
Weight5500 kg
Power require
Voltage220v ± 10%
Maximum power consumption20 KW
Air pressure7 kg / cm2
Maximum consumption flow rate420 nl / min
Numerical controller function
Numerical controllerFanuc 31i-B
Number of control axes4 axes
Maximum expandable number of control axes26 axes
Cs contour control1 axis
Vertical grinding functionBuilding in
Minimum setting unit0.0001 mm / 0.0001 deg
Maximum travel± 9999.9999 mm / ± 9999.9999 deg
Rapid displacement20 m / min
Rapid displacement controlF0, 25, 50, 100%
Feed rate unitmm / min
Handwheel feed4 axes
Handwheel feed ratex1, x10, x100, x1000
Program code (automatic identification)EIA / ISO
Program storage length640 m
Coaxiality inspectionHorizontal and vertical parity

Standard Peripheral Equipment List

StyleQtyStyleQty
1. S75 Miniature Jack411. One-way pressure plate 12x65L4
2. S95 Miniature Jack412. One-way pressure plate 12x80L4
3. S125 Miniature Jack413. One-way pressure plate 12x100L4
4. T-screw M12x50L414. Scale support frame1
5. T-screw M12x75L415. Cutting fluid filtration + oil mist recovery1 set
6. T-screw M12x100L416. Electric motor oil injection machine1
7. T-screw M12x125L417. Circulating water cooler1 set
8. T-screw M12x150L418. CBN casting rod1 set
9. Flange nut M12419. Hearing aids1
10. Maintenance tools120. Ring gauge1

Machine Features

  • Controller: FANUC 31i-B Controller.
  • Precision complex-profile grinding can be performed on the same machine.
  • Simultaneous 4-axis control: X, Y, Z, and CS.
  • Vertical grinding function with intuitive operation.
  • Automatic power-on diagnostics with full abnormality detection.
  • Panel control for adjusting grinding head power output.
  • Machining travel: 500 x 300 x 100 mm (X, Y, Z).
  • Maximum load: 300 kg.
  • Maximum feed rate: 10,000 mm/min (X, Y, Z).
  • Resolution: XYZ axes: 0.01 μm.
  • Positioning accuracy (X, Y axes): JG-510CM: ±0.0015 mm.
  • Planetary grinding roundness: ≤ 0.0025 mm.
  • Z-axis uses a linear motor for high-speed, high-precision power transmission.
  • 12 infeed axis setting groups.

Processing Application


Rotary Dresser


Hydraulic Unit & Oil Mist Collector

Grinding Process Example

=SKD11 HRC 62° MaterialRoughingFinishing
Grinding Wheel( CBN#150 )( CBN#150 )
Wheel Speed40,000 rpm40,000 rpm
Allowance0.2 mm0.015 mm
Feed Rate40 mm/min20 mm/min
Infeed Amount0.1 mm0.005 mm
Processing TimeApprox. 12 minApprox. 20 min

 

Grinding Process Diagram

Grinding Samples Reference

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